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CPV Fresnel Lens Manufacturer

Specification

[Product name] Custom CPV Fresnel Lens Supplier

[Brand] Yuying Optical
[Lens Type] Point/Linear Focus Fresnel Lens
[Application] CPV Solar Concentration System
[Maximum Size] Up to 2000mm
[Materials] PMMA / Tempered Glass
[Manufacturing Technology] Single Point Diamond Turning
[Customized Design] Available
[Focal Length] Customized
[Concentration Ratio] Customized
[Outdoor Application] Solar Tracking System









Custom CPV Fresnel Lens for Concentrated Photovoltaic Systems | Yuying Optical


Ideal for Solar Cookers, Collectors & Concentrated Photovoltaics (CPV)


Yuying Optical is a professional Fresnel optical lens solution provider with over 30 years of manufacturing experience since 1992. We specialize in designing and manufacturing high-precision Fresnel lenses for concentrated photovoltaic (CPV) solar energy systems.

As one of the key optical components in third-generation high concentration photovoltaic technology, CPV Fresnel lenses efficiently collect and concentrate sunlight onto high-efficiency solar cells, significantly increasing solar energy density and improving photovoltaic power generation performance.

With advanced single-point diamond turning machines, precision optical mold manufacturing technology, and large-scale production capabilities, Yuying Optical can manufacture giant Fresnel lenses up to 2200mm in dimension, providing customized optical solutions for global CPV system developers, solar research institutes, and renewable energy companies.


Applications of CPV Fresnel Lens

Concentrated Photovoltaic Power Plants
CPV Fresnel lenses are used in high-efficiency solar power generation systems with solar tracking technology.

Applications include:

  • Utility-scale CPV power stations 
  • Renewable energy demonstration projects 
  • High-efficiency solar modules 

Solar Energy Research Systems
Suitable for:
  • University laboratories 
  • Solar technology research centers 
  • Optical concentration experiments 

Solar Concentration Equipment
Applications:
  • Solar concentrators 
  • Solar thermal systems 
  • Outdoor solar energy equipment 


What Is a CPV Fresnel Lens?

A CPV Fresnel lens is a precision optical component designed for concentrated photovoltaic systems. By replacing traditional large-area solar cell exposure with optical concentration technology, Fresnel lenses focus sunlight onto a much smaller high-efficiency photovoltaic receiver.

Compared with conventional photovoltaic systems, CPV technology can achieve:

  • Higher solar energy concentration ratio 
  • Improved utilization of high-efficiency solar cells 
  • Reduced photovoltaic material consumption 
  • Higher power output per unit solar cell area 

The Fresnel lens acts as the primary optical element (POE) in CPV systems, playing a critical role in optical efficiency, concentration performance, and system reliability.


CPV Fresnel Lens Materials

Optical Grade PMMA Fresnel Lens
PMMA is widely used in CPV applications because of:

  • Excellent solar transmittance 
  • Lightweight structure 
  • High optical efficiency 
  • Easy large-size manufacturing 
  • Cost-effective production 

Typical applications:
  • CPV prototypes 
  • Solar concentrator systems 
  • Research projects 
  • Commercial solar applications 

Glass-Based Silicone Fresnel Lens (SOG)
For long-term outdoor CPV applications, Yuying Optical provides glass-based silicone Fresnel lens solutions.





Why Choose Yuying Optical

1. Giant Fresnel Lens Manufacturing Capability Up to 2200mm
Large aperture optical lenses are essential for high concentration solar systems.
Yuying Optical has the capability to design and manufacture:

  • Diameter up to 2200mm 
  • Large square and customized shapes 
  • High concentration solar Fresnel lenses 
  • Custom focal lengths based on system requirements 
Our large-size Fresnel lenses provide higher light collection area and better compatibility with large CPV modules.

2. Advanced Single Point Diamond Turning Technology
CPV Fresnel lenses require extremely high optical precision.
Yuying Optical owns multiple precision single-point diamond turning machines for:
  • Optical mold fabrication 
  • Micro groove machining 
  • High accuracy Fresnel structures 
  • Customized optical surface processing 

Our precision manufacturing technology ensures:
  • Accurate groove profile 
  • Reduced optical loss 
  • High focusing efficiency 
  • Stable optical performance 

3. Customized Optical Design Based on CPV System Requirements
Different CPV systems require different concentration ratios, focal lengths, and photovoltaic cell sizes.
Yuying Optical provides customized Fresnel lens design according to:
  • Solar cell size 
  • Required concentration ratio 
  • Focal distance 
  • Lens aperture 
  • Installation structure 
  • Solar tracking system parameters 
Our engineering team can optimize the Fresnel structure to achieve the expected concentration performance.

Manufacturing Strength of Yuying Optical

Founded in 1992, Yuying Optical has been dedicated to Fresnel optical technology for more than three decades.

Our advantages include:

  • 30+ years Fresnel lens manufacturing experience 
  • 70,000㎡ production facilities 
  • 600+ skilled employees 
  • 10+ professional workshops 
  • 160 million+ annual production capacity 
  • Advanced optical mold manufacturing technology 
  • Professional customized optical solutions 

Materials supported:
PMMA | PC | HDPE | SOG | PVC | PET | PS | COC

Applications covered:
CPV Solar Energy | PIR Sensors | LED Lighting | Projection Systems | Traffic Signals | Automotive HUD | Optical Magnification




Advantages

Ultra-Thin Structure
Compared with traditional optical lenses, Fresnel lenses significantly reduce material thickness while maintaining focusing performance.

Large Optical Aperture
Large Fresnel lenses capture more solar energy and provide higher concentration capability.

Lightweight Design
The reduced weight simplifies system installation and reduces structural requirements.

Flexible Shape Design
Fresnel lenses can be customized into:
  • Circular shapes 
  • Square shapes 
  • Special geometries 
according to system design requirements.

High Optical Efficiency
Precision Fresnel groove processing reduces light loss and improves solar concentration efficiency.

Cost Advantage
Compared with conventional optical solutions, Fresnel lenses provide an economical approach for large-scale solar concentration systems.

Customer also Ask

What is the difference between CPV Fresnel lens and traditional solar Fresnel lens?
CPV Fresnel lenses are precision optical components designed to focus sunlight onto photovoltaic cells with high concentration ratios. Traditional solar Fresnel lenses are mainly used for thermal energy concentration.

Can Yuying customize Fresnel lenses for different solar cells?
Yes. We customize lens size, focal length, groove pitch, and optical structure according to photovoltaic cell dimensions and required concentration performance.

What is the maximum Fresnel lens size Yuying can manufacture?
Yuying Optical can manufacture large Fresnel lenses up to 2200mm diameter.

Are CPV Fresnel lenses suitable for outdoor applications?
Yes. PMMA and glass-based silicone Fresnel lenses can be designed for outdoor solar environments with excellent optical transmission, UV resistance, and weather durability.

Looking for a Reliable CPV Fresnel Lens Manufacturer?
Yuying Optical provides customized high precision Fresnel lens solutions for CPV solar concentration systems.

Contact our optical engineers today for:

  • CPV Fresnel lens design 
  • Optical performance evaluation 
  • Customized prototype development 
  • Mass production solutions 


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